The following is a letter that was printed
in "ElectroLink" forum pages 20 & 21,
July-August 2001, While I was happy with the improvement the
Editor made to my letter, The editor removed my comments that
to get the bleeder resistor installed in the jig I had to get
help of a Industrial nurse.
Bleeding resistors
Dear Ed
I cannot help thinking that our present Electricity
Regulations have gone backwards and no longer actively
encourage safety.
Take Regulation 73 for example. This talks about
the risk of electric shock from storage capacitors but
doesn't require the fitting of a bleeder resistor. All it
says is that they are deemed unsafe if they don't have
one and you haven't got a safe working procedure to
discharge them before you do the job.
Regulation 111 (pre-1993) said: "Additional
requirements for capacitors ? Every capacitor, unless
incorporated for the sole purpose of radio interference
suppression, shall be provided with means such as a
high-resistance leak for its prompt automatic discharge
immediately the supply is disconnected. This requirement
shall not apply to small capacitors where no risk of shock
can arise."
This was simple, sensible and safe, but even
then it was not always implemented.
Many years ago, during my apprenticeship, I was
factory-servicing television chassis which were wired up to a
television jig via dozens of leads. The jig had in it the
picture tube, customer control panel, power supply module,
and speaker.
Most times when you turned off the set (jig) the
filter capacitor in the power supply would discharge, making
the chassis safe to service.
However some faults left the filter capacitor
still charged up at mains rectified voltage. This was over
300 volts and resulted in a bit of a unpleasant shock if you
made contact with the live contacts when making repairs.
The answer from the factory department that made
the jig was to suggest using a screwdriver to short the
terminals to discharge the capacitor. This resulted in a big
flash and a loud bang.
"Great", you may say, "this keeps
all your work colleagues awake." But the trouble was if
you had a real hard fault, and those came up frequently, you
would be concentrating on the fault and forget to keep your
colleagues awake by discharging the cap.
This give me an idea, why doesn't the
department that make the jig put bleeder resistors across the
filter capacitor (and comply with Reg 111)? I suggested this,
but they said that this would modify the circuit and a fault
on the chassis might not be picked up.
I suggested that they put in a new mains switch
in the test jig, with an extra pole to switch the bleeder
resistor into the circuit. In the On position the circuit
would be the same, but in the Off position the filter
capacitor would discharge safely. They would not buy my idea
but the problem is still with us today.
One would think that
this regulation would be more important now we have microwave
ovens, which can store a charge much greater than 300 volts.
Fatalities have already happened overseas.
Even though most high-voltage capacitors in a
microwave have bleeder resistors, there still might be one
that sneaks through and let's face it, bleeder resistors
do fail.
While talking to people in the trade I often get
the comment, "but all capacitors have a defacto bleeder
resistor via load." That is dangerous thinking and
confuses a bleeder resistor (that discharges high voltage
when there is no load) with the normal discharge when the
equipment is switched off.
My point is this ? the Electricity Regulations
used to identify the danger and mandate the solution. Now
they get all mealy mouthed and tell us it is unsafe (which we
already knew) but don't require the designers or
importers to make their product safe in the first instance.
Eric Richards
Auckland
The letter above to the editor shows
what is typical of what some "Electronics people"
think of electrical safety and coming from the work place makes
this example worse, unfortunately this also extends and
can be worse with the electrical hobbyist. I do not mind home
hobbyist trying to fix home electrical appliances, so long that
there is a understanding, "if the home hobbyist can not
fix the appliances, bag it all up, and throw it out in the
rubbish tin".
In New Zealand, when each electrical
appliance has finished been repaired, it required by law
to have a earth continuity test done, it must be less
that one Ohm from plug earth pin to any other earth point.
Also a high voltage insulation test, it must be greater
than one meg Ohms at five hundred volts between mains Earth
pin to Phase and Neutral pins.
However there is one appliance that has been exempt
"Computer Monitors" The reason, as I understand it
from the "Electrical Workers Registration Board".
Because technical service information is not always available
to repair departments.
This reason must be light entertainment or the most feeble
excuse I have heard, Most often now more and more other
appliances have to be repaired were service information is
not available to most service departments, because they can
not become authorized service centers, why should this only
apply to computer monitors?
I have frequently tested
computer monitors after repairing them, using the two test
required by New Zealand law and never had a problem.
|